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    You Don’t Know What Six Sigma Is? It’s All The Rage Right Now

    To start, by definition, Six Sigma is a quality control program. Its goal is to make statistical improvements to business processes.  Think along the lines of project management, financial analysis, improving business production and customer retention. Not to mention better customer service.

    “In 1986, Motorola was so confident that they could make these changes to their production and customer satisfaction that they designed an initiative to reduce their product defects down to 3.4 defects per million products. This initiative was so successful that Motorola expanded it to their other business processes and branded it as Six Sigma.”

    The main value of Six Sigma advocates the idea that all business processes can be optimized through measurement.

    imageSix Sigma is actually a five-step process that goes by DMAIC. The ‘D’ stands for define,  ‘M’ stands for measure, (measure initial performance) ’A’ stands for analyze, (analyze the root of the problem) ‘I’ stands for improve,(improve the system performance) and finally, ‘C’ stands for controls.(create controls into the process to make sure the problem/defect never happens again.)

    One of the most surprising benefits of Six Sigma has been increased employee satisfaction. This is a benefit on top of the increased profits and customer satisfaction. When you apply Six Sigma to your employee’s questions about the company, you not only save time, you remove errors and therefore boost morale.

    Companies have to want to make Six Sigma work for them by sticking to the new rules and controls to make sure they don’t backslide into problems again. The company really will only be as good as the controls and processes that they have in place.

    Difference Between Lean Manufacturing and Agile Manufacturing

    The key similarity is that both lean and agile manufacturing are intended to lower costs while making improvements through all processes. However, there are still some differences in both of the methodologies.

    Being able to minimize and reduce the costs that are involved with manufacturing is the main goal of lean manufacturing. It focusses on what is necessary. Just how an individual that is considered lean most likely obtains that body figure by not eating more than what is necessary for their body. Lean manufacturing has a demand-based and aims to eliminate the storage of inventory. It improves the effective uses of utilities, facilities, and materials. This type of manufacturing puts emphasis on improvement and the measure of performance.

    Agile manufacturing is best compared when thinking of an individual that is fit. An individual can be both lean and fit at the same time. Taking that same analogy, an organization can both be lean and agile. However, agile does not immediately mean that an organization is also lean. It has been mentioned that agile manufacturing is considered to stem from the processes of lean manufacturing. This is because these practices of lean manufacturing allow the practices and approaches of agile manufacturing to be successfully completed. The similarities to both types of manufacturing are listed below:

    • The support of sustainability and revenue creation
    • The improvement of competitiveness

    When both types of manufacturing are combined, it’s often referred to as leagile manufacturing. By using the listed types of approaches, leagile manufacturing can be successfully applied.

    • Make-to-stock manufacturing is an approach of lean that can be used for manufacturing products that are in high demand. Make-to-order will allow the high demand products to be made as they are order as an approach of agile manufacturing.
    • By using the creation of a flexible production capacity, this allows an organization to respond to the unexpected surges of demand of customer requirements and orders.
    • The implementation of postponement strategies allows a product to be manufactured in advance. This then allows any variation and other changes to be added to the product in the process of the final assembly for the finished product.

    When you are able to understand how both manufacturing processes and approaches are used in order to benefit the organization, higher levels of success will be achieved when you use them to the specific needs your consumers require. Lean and agile manufacturing both have many benefits to reap when you commit to using one, the other, or both.

    What is Agile Manufacturing?

    cover

    Agile manufacturing is an approach that refers to the processes that enable organizations to quickly respond to customer needs and market changes while still controlling costs and quality.

    There are four key elements that make agile manufacturing a highly effective approach in the marketplace.

    1. Modular Production Design- A modular fashion is used in order to produce products. This allows the modules to serve as a base product that can be formed into a variation. This allows the variation process to be fast and easy.
    2. Inform Technology- This type of technology allows the automation of dissemination processes that are rapid when it comes to the product information. This information is spread throughout the company in order to allow the orders to be responded to in a fast and swift response.
    3. Corporate Partners- Short-term alliances can be created with other companies in order to benefit each other. These type of relationships can be used in order for the time-to-market to be improved for the selected product segments.
    4. Knowledge Culture- Investments made in the training of employees can be made in order to successfully achieve a good knowledge culture. This knowledge will help employees to understand the rapid change and the ongoing adaptation that occurs in the marketplace.

    You Don’t Know What Six Sigma Is? It’s All The Rage Right Now

    To start, by definition, Six Sigma is a quality control program. Its goal is to make statistical improvements to business processes.  Think along the lines of project management, financial analysis, improving business production and customer retention. Not to mention better customer service.

    “In 1986, Motorola was so confident that they could make these changes to their production and customer satisfaction that they designed an initiative to reduce their product defects down to 3.4 defects per million products. This initiative was so successful that Motorola expanded it to their other business processes and branded it as Six Sigma.”

    The main value of Six Sigma advocates the idea that all business processes can be optimized through measurement.

    imageSix Sigma is actually a five-step process that goes by DMAIC. The ‘D’ stands for define,  ‘M’ stands for measure, (measure initial performance) ’A’ stands for analyze, (analyze the root of the problem) ‘I’ stands for improve,(improve the system performance) and finally, ‘C’ stands for controls.(create controls into the process to make sure the problem/defect never happens again.)

    One of the most surprising benefits of Six Sigma has been increased employee satisfaction. This is a benefit on top of the increased profits and customer satisfaction. When you apply Six Sigma to your employee’s questions about the company, you not only save time, you remove errors and therefore boost morale.

    Companies have to want to make Six Sigma work for them by sticking to the new rules and controls to make sure they don’t backslide into problems again. The company really will only be as good as the controls and processes that they have in place.

    Difference Between Lean Manufacturing and Agile Manufacturing

    The key similarity is that both lean and agile manufacturing are intended to lower costs while making improvements through all processes. However, there are still some differences in both of the methodologies.

    Being able to minimize and reduce the costs that are involved with manufacturing is the main goal of lean manufacturing. It focusses on what is necessary. Just how an individual that is considered lean most likely obtains that body figure by not eating more than what is necessary for their body. Lean manufacturing has a demand-based and aims to eliminate the storage of inventory. It improves the effective uses of utilities, facilities, and materials. This type of manufacturing puts emphasis on improvement and the measure of performance.

    Agile manufacturing is best compared when thinking of an individual that is fit. An individual can be both lean and fit at the same time. Taking that same analogy, an organization can both be lean and agile. However, agile does not immediately mean that an organization is also lean. It has been mentioned that agile manufacturing is considered to stem from the processes of lean manufacturing. This is because these practices of lean manufacturing allow the practices and approaches of agile manufacturing to be successfully completed. The similarities to both types of manufacturing are listed below:

    • The support of sustainability and revenue creation
    • The improvement of competitiveness

    When both types of manufacturing are combined, it’s often referred to as leagile manufacturing. By using the listed types of approaches, leagile manufacturing can be successfully applied.

    • Make-to-stock manufacturing is an approach of lean that can be used for manufacturing products that are in high demand. Make-to-order will allow the high demand products to be made as they are order as an approach of agile manufacturing.
    • By using the creation of a flexible production capacity, this allows an organization to respond to the unexpected surges of demand of customer requirements and orders.
    • The implementation of postponement strategies allows a product to be manufactured in advance. This then allows any variation and other changes to be added to the product in the process of the final assembly for the finished product.

    When you are able to understand how both manufacturing processes and approaches are used in order to benefit the organization, higher levels of success will be achieved when you use them to the specific needs your consumers require. Lean and agile manufacturing both have many benefits to reap when you commit to using one, the other, or both.

    What is Agile Manufacturing?

    cover

    Agile manufacturing is an approach that refers to the processes that enable organizations to quickly respond to customer needs and market changes while still controlling costs and quality.

    There are four key elements that make agile manufacturing a highly effective approach in the marketplace.

    1. Modular Production Design- A modular fashion is used in order to produce products. This allows the modules to serve as a base product that can be formed into a variation. This allows the variation process to be fast and easy.
    2. Inform Technology- This type of technology allows the automation of dissemination processes that are rapid when it comes to the product information. This information is spread throughout the company in order to allow the orders to be responded to in a fast and swift response.
    3. Corporate Partners- Short-term alliances can be created with other companies in order to benefit each other. These type of relationships can be used in order for the time-to-market to be improved for the selected product segments.
    4. Knowledge Culture- Investments made in the training of employees can be made in order to successfully achieve a good knowledge culture. This knowledge will help employees to understand the rapid change and the ongoing adaptation that occurs in the marketplace.